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Cryogenic high-voltage R&D · nEDM@SNS

Cavallo High-Voltage Multiplier

Development of an in-situ electrostatic multiplier intended to generate hundreds of kilovolts inside the cryogenic nEDM@SNS apparatus while avoiding the challenges of a conventional full-voltage cryogenic feedthrough.

CryogenicsHigh voltageVacuumInstrumentationR&D commissioning
Cavallo high-voltage test apparatus hardware
Cavallo high-voltage test hardware during development and integration.
What is the project?

Generating extreme voltage inside a cryogenic experiment

The nEDM@SNS experiment requires several hundred kilovolts on a measurement-cell electrode immersed in approximately 0.4 K liquid helium. Delivering the full voltage through a conventional feedthrough creates difficult thermal, electrical, magnetic-material and physical-size constraints.

The Cavallo multiplier approaches the problem differently: bring a much smaller voltage into the cryogenic region, then repeatedly transfer electrostatically induced charge to an isolated collector electrode. The construction-ready design targets approximately 650 kV from a 50 kV input.

CAD cutaway of the cryogenic Cavallo test cryostat and internal high-voltage multiplier hardware
0.4 Kliquid-helium operating environment
50 kVrepresentative external input
650 kVcryogenic design target
Gain ≈ 18final electrode geometry
How the Cavallo multiplier works

Charge, move, transfer — then repeat

The multiplier builds voltage through repeated mechanical charge-transfer cycles rather than directly feeding the final high voltage into the cryostat.

01

Induce Charge

Input electrode A is biased by the external high-voltage supply. Transfer electrode B begins close to A while connected to ground, allowing capacitive induction to load charge onto B.

Cavallo multiplier position 0 with transfer electrode B adjacent to input electrode A
02

Move the Charge

B disconnects from ground while retaining its charge. A mechanical actuator translates the electrode away from A and toward the isolated high-voltage collector C.

Cavallo transfer electrode B moving charge from A toward C
03

Transfer & Accumulate

B approaches C and transfers charge to the isolated collector. B then returns to its starting position and the cycle repeats, progressively raising C to a much larger potential.

Cavallo transfer electrode B adjacent to collector electrode C
CAD cutaway identifying Cavallo A B C and D electrodes
Released CAD identifying the A, B, C and D electrode geometry inside the full-scale assembly.
Animated electric-field simulation of the Cavallo charging cycle
Animated electric-field view of the Cavallo charging cycle.
Voltage measurement

Measuring the collector voltage without a direct HV connection

The collaboration used a custom rotary field mill to infer the high-voltage collector potential without making a direct electrical measurement at hundreds of kilovolts. A grounded rotating shutter periodically exposes a sensing electrode to the electric field, converting the static field into an AC signal that can be calibrated against known collector voltage.

Role distinction: I did not design or develop the field mill. I supported the larger apparatus, vacuum/cryogenic infrastructure and testing environment in which the HV system and its diagnostics operated.

Physical rotary field mill hardware
Field-mill hardware.
CAD view of the field mill rotating shutter
Rotating-shutter CAD.
Field mill hardware positioned below the Cavallo high-voltage electrode region
Field-mill hardware beneath the high-voltage electrode region.
Cavallo collector and ground electrodes with PMMA ring, field mill and vacuum vessel bottom labeled
Collector-voltage measurement geometry showing C, D, the PMMA ring and the field mill beneath the high-voltage electrode region.
My role

Building, instrumenting and commissioning the cryogenic test apparatus

I built most of the supporting test apparatus around the central Cavallo high-voltage volume: the cryogenic and vacuum infrastructure, plumbing, support hardware, instrumentation, DAQ interfaces, utilities and test setup required to install the central assembly and operate the system.

  • Fabricated and installed 316 stainless-steel tubing systems, primarily from 1/8-inch through 1-inch tubing with larger exhaust plumbing.
  • Performed tubing bending, fitting and welding, followed by vacuum, leak and cryogenic testing from component through full-system level.
  • Plumbed cryogen fill and exhaust systems and later helped rebuild the apparatus from the original liquid-helium configuration to a simplified liquid-nitrogen test configuration.
  • Retrofitted cryogenic and vacuum instrumentation/DAQ from the earlier MSHV experiment; tested the integrated DAQ and instrumentation and calibrated a custom liquid-level sensor.
  • Integrated roughing and turbo pumping, vacuum gauges, leak checking, temperature and pressure sensing, level measurement and automated fill-valve functions.
  • Organized wiring and electronics racks and brought required utilities—including electrical power and compressed air—to the test apparatus.
  • Provided crane operations and mechanical handling for installation of the central HV volume into the dewar and connection to cryogenic plumbing and instrumentation.
  • Supported component tests with temporary cryogenic setups and built a test platform for electrical testing.
  • Acted as the SF₆ gas owner/support contact for room-temperature testing and provided vacuum and leak-checking support for the HV program.
  • Worked with the responsible engineer on the LN₂ reconfiguration and formal startup/test procedures; participated in electrical, pressure, cryogenic and industrial-hygiene walkdowns under the governing IWD.

Once the supporting systems were commissioned and operating, I handed the apparatus over for experimental operation while continuing daily checks of cryogenic, vacuum and instrumentation behavior.

My build & commissioning progression

From inherited hardware to an operable cryogenic HV test system

My contribution was concentrated on the infrastructure and integration required to make the Cavallo central volume a functioning experiment: fabrication, cryogenics, vacuum, instrumentation, utilities, mechanical handling, work control and operational support.

Stage01

Fabrication, plumbing & support infrastructure

I fabricated much of the hardware connecting the central Cavallo volume to the surrounding test system. This included extensive 316 stainless-steel tubing work from small instrumentation lines through larger cryogenic/exhaust plumbing, plus support structures and practical installation hardware.

I bent, fitted and welded tubing and verified components with vacuum, leak and cryogenic tests before integrating them into larger subsystems.

Cryogen supply
Cavallo dewar / central volume
Exhaust / facility interface
Stage02

Vacuum, instrumentation & DAQ retrofit

I outfitted the apparatus with the cryogenic and vacuum instrumentation needed for commissioning and operation. The DAQ/instrumentation package was adapted from the earlier MSHV experiment, then tested as an integrated system.

The system included roughing and turbo pumping, leak-checker interfaces, vacuum gauges, temperature and pressure sensors, liquid-level measurement, fill-valve automation and organized electronics/wiring. I calibrated the custom liquid-level sensor and verified the instrumentation and DAQ together before operation.

Stage03

Central-volume installation & integrated leak checking

I provided crane and mechanical-handling support to place the HV central volume into the dewar, then connected the cryogenic plumbing and instrumentation to the surrounding system. Leak checking was iterative: individual components, assembled subsystems and finally the complete apparatus were tested as the build progressed.

Cavallo apparatus opened for installation
Central assembly and dewar during integration. I supported the installation and connected the surrounding cryogenic, vacuum and instrumentation systems.
Cavallo electrode region inside the apparatus
Interior HV region. The central HV design was collaboration hardware; my work focused primarily on the infrastructure that allowed it to be installed, cooled, evacuated, instrumented and tested.
Stage04

Room-temperature SF₆ testing support

Before cryogenic operation, the full-scale system was demonstrated at room temperature in SF₆. I served as the SF₆ gas owner/support contact, supplied the gas system and provided vacuum and leak-checking support for the HV tests.

The published full-scale demonstration reached approximately 255 kV from a 25 kV input in about 600 Torr SF₆. I am a coauthor on the 2026 paper reporting this result.

Published Cavallo charging curves reaching approximately 200 kV
Representative room-temperature charging curves from the Cavallo development program.
25 kV → ~255 kV

Published full-scale room-temperature demonstration in approximately 600 Torr SF₆.

Stage05

Reconfiguration from LHe to LN₂ testing

The original apparatus was built for a full liquid-helium test configuration. When program priorities and helium availability changed, the cryogenic test was simplified to liquid nitrogen. I rebuilt internal portions of the dewar and exterior plumbing to the second configuration, working closely with the responsible engineer to install the revised system.

I also worked with engineering on the formal LN₂ startup/test procedures and represented the cryogenic-handling side of the apparatus during electrical, pressure, cryogenic and industrial-hygiene walkdowns under the IWD.

Stage06

Commissioning, handoff & operational support

The cryogenic plumbing, vacuum systems, instrumentation and supporting infrastructure operated as intended, and I brought the system to the point where the experiment team could run it. I then handed the apparatus over for experimental operation while checking in daily and observing system behavior.

During LN₂ testing, the team encountered difficulty maintaining the stable pressure needed for the measurement because the dewar top and vessel—hardware inherited from two different projects—did not mate perfectly. The program was subsequently curtailed before that configuration produced the intended cryogenic dataset. I would describe that outcome carefully: the supporting systems I owned were commissioned and operational, while the remaining experimental limitation was associated with the inherited vessel interface and the program ended before a further redesign could be completed.

System context

How the Cavallo test program connected to nEDM@SNS

CAD showing Cavallo high-voltage electrode and grounds integrated into the nEDM cryogenic apparatus
Released integration CAD showing the Cavallo HV electrode and surrounding grounds in the larger nEDM@SNS cryogenic system.
Three-stage Cavallo charge transfer process with explanatory caption
The complete charge-transfer sequence: induce charge on B, mechanically move it, transfer charge to C, and repeat.
Public technical record

Project publications & presentations

255-kV full-scale demonstration

The 2026 full-scale Cavallo paper reports the room-temperature SF₆ demonstration and includes me, T. J. Schaub, as a coauthor.

Demonstration of 255-kV high-voltage generation with a Cavallo multiplier system ↗

High-voltage & electrode system

The 2026 Physical Review C paper documents the broader cryogenic high-voltage and electrode development program for nEDM@SNS and includes me as a coauthor.

High-voltage and electrode system for a cryogenic experiment to search for the neutron electric dipole moment ↗

Cryogenic-test preparation

A 2023 APS/DNP-JPS presentation documents preparation for the cryogenic test of the full-scale multiplier and includes me among the project authors.

APS 2023 session record ↗